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From 160°C High Temperatures to Humid Environments: The Dual-Environmental Challenger of Conductive Tapes

2025-09-11

In industrial-grade EMC shielding applications, stable conductivity under extreme conditions and reliable thick-layer bonding are both essential. The tesa 60257 grey conductive tape provides all-weather electromagnetic protection for heavy-duty equipment through its 250µm conductive woven carrier and three-direction isotropic conductivity.

I. Core Product Positioning

tesa 60257 is a conductive tape specifically designed for demanding environments. It is suitable for:

✔ Grounding industrial motor housings (withstands 160°C short-term)
✔ Electrostatic discharge in outdoor electronic cabinets in humid conditions
✔ Conductive fastening for high-vibration equipment (tear-resistant carrier)
✔ Bridging conductivity across large-gap structures (250µm thickness compensation)
✔ RoHS-compliant heavy-duty equipment manufacturing

II. Technical Parameters Overview

Parameter Category Technical Specification Industry Significance
Carrier Type Conductive Woven Fabric XYZ three-direction resistance uniformity ±5%
Adhesive Type Conductive Acrylic Surface resistance: 0.2Ω/sq
Total Thickness 250 µm Compensates for assembly gaps up to 1.5mm
Z-Axis Contact Resistance 0.05Ω/inch² 40% improvement in electrostatic discharge efficiency
Short-Term Temp Resistance 160 °C (30 minutes) Withstands instant motor high temperatures
Damp Heat Stability Passes 85°C/85% RH test Resistance fluctuation <3% in humid environments
Liner Type PE-Coated Paper (Blue Label) 120µm thickness, easy to remove
Carrier Color Grey Differentiates from standard black conductive tapes

III. Core Advantages

All-Weather Conductivity Expert
Conductivity degradation remains below 5% in 160°C high-temperature and 85% RH humid environments (per IEC 60068-2-30).

Industrial Structural Guardian
Tear strength reaches 18N/cm, three times higher than standard conductive tapes (ASTM D1004 test).

Thick-Layer Bonding Master
Maintains 0.1Ω/sq planar conductivity even in 1mm gaps with its 250µm adhesive layer.

IV. Typical Application Scenarios

  • Frequency converter motor housing grounding

  • 5G base station lightning protection systems

  • EMC shielding for rail transit equipment

  • Electrostatic protection for oil drilling instruments

  • Shielding for industrial robot control cabinets

V. Technical Q&A

❓ Q: Can it be used in marine salt spray environments?
→ Yes. It passes 96-hour salt spray testing (ISO 9227) with resistance fluctuation <8%.

❓ Q: How durable is its adhesion to stainless steel surfaces?
→ After sandblasting treatment, peel strength remains >3.5N/cm for one year in 85°C/85% RH conditions.

❓ Q: Is it compatible with laser cutting?
→ Yes. The specialized PE liner ensures cutting accuracy of ±0.2mm with no edge carbonization.